因此(ci),為了確(que)保數控機(ji)床(chuang)加(jia)工(gong)操作的準確(que)性,通(tong)常要進行試(shi)加(jia)工(gong),以(yi)此(ci)來檢驗數控機(ji)床(chuang)自動加(jia)工(gong)是否存在問(wen)題。在試(shi)加(jia)工(gong)中(zhong),嚴格遵(zun)循(xun)“三看、二要、一停”的加(jia)工(gong)準則,能(neng)夠(gou)極(ji)大的降低(di)機(ji)床(chuang)操作中(zhong)的碰撞問(wen)題。
數(shu)(shu)(shu)控(kong)(kong)車床廠家鴻(hong)(hong)軒數(shu)(shu)(shu)控(kong)(kong)先(xian)給大家解釋一下什么(me)是刀(dao)(dao)(dao)(dao)粒?數(shu)(shu)(shu)控(kong)(kong)刀(dao)(dao)(dao)(dao)粒是廣義上切削工具,有些朋友喜歡把它叫為刀(dao)(dao)(dao)(dao)片,一般(ban)刀(dao)(dao)(dao)(dao)粒主要適(shi)用(yong)于鋁材、銅、鋼(gang)、鑄鋼(gang)、鑄鐵、不(bu)銹鋼(gang)等資料的(de)(de)精加工、半精加工。數(shu)(shu)(shu)控(kong)(kong)刀(dao)(dao)(dao)(dao)具主要的(de)(de)結構包括:刀(dao)(dao)(dao)(dao)體、刀(dao)(dao)(dao)(dao)粒和夾緊系統。普通的(de)(de)刀(dao)(dao)(dao)(dao)粒形(xing)狀有V 35°菱形(xing) 、K 55°平(ping)行四邊形(xing) 、T 60°正三(san)角形(xing)、C 80°菱形(xing) 、W 80°六角形(xing) 、S 90°正方形(xing)。鴻(hong)(hong)軒試機時使用(yong)的(de)(de)是T 60°正三(san)角形(xing)的(de)(de)刀(dao)(dao)(dao)(dao)粒。
刀(dao)粒(li)的(de)(de)(de)(de)基本概況我(wo)們是(shi)基本了解啦,那(nei)在(zai)做(zuo)(zuo)數(shu)控(kong)加(jia)(jia)(jia)工(gong)(gong)(gong)(gong)(gong)(gong)時(shi),刀(dao)粒(li)的(de)(de)(de)(de)那(nei)些因(yin)素(su)會影響到我(wo)們,加(jia)(jia)(jia)工(gong)(gong)(gong)(gong)(gong)(gong)件(jian)的(de)(de)(de)(de)品(pin)質(zhi)呢(ni)?其實刀(dao)粒(li)它(ta)是(shi)數(shu)控(kong)刀(dao)具中易(yi)磨損(sun)件(jian),就(jiu)(jiu)拿 我(wo)們鴻軒數(shu)控(kong)試機調試時(shi)常T 60°正(zheng)三(san)角形的(de)(de)(de)(de)刀(dao)粒(li)來(lai)說(shuo)吧,它(ta)有(you)(you)6個(ge)面(mian),當某一(yi)個(ge)面(mian)磨損(sun)后,加(jia)(jia)(jia)工(gong)(gong)(gong)(gong)(gong)(gong)出(chu)(chu)來(lai)的(de)(de)(de)(de)加(jia)(jia)(jia)工(gong)(gong)(gong)(gong)(gong)(gong)件(jian)就(jiu)(jiu)會出(chu)(chu)面(mian)不良的(de)(de)(de)(de)像象,比如,加(jia)(jia)(jia)工(gong)(gong)(gong)(gong)(gong)(gong)件(jian)出(chu)(chu)現(xian)鋒(feng)坯(pi)或者(zhe)加(jia)(jia)(jia)工(gong)(gong)(gong)(gong)(gong)(gong)出(chu)(chu)來(lai)的(de)(de)(de)(de)螺紋不達標,公差(cha)變大等(deng)等(deng)狀況,跟據不同的(de)(de)(de)(de)加(jia)(jia)(jia)工(gong)(gong)(gong)(gong)(gong)(gong)材質(zhi),刀(dao)粒(li)的(de)(de)(de)(de)磨損(sun)值(zhi)(zhi)會變小(xiao),就(jiu)(jiu)拿304不銹鋼(gang)材質(zhi)來(lai)說(shuo),因(yin)為304不銹鋼(gang)的(de)(de)(de)(de)硬(ying)度比軟高,市面(mian)普通的(de)(de)(de)(de)刀(dao)粒(li)只(zhi)能(neng)加(jia)(jia)(jia)工(gong)(gong)(gong)(gong)(gong)(gong)30多個(ge)產品(pin)就(jiu)(jiu)要(yao)換(huan)一(yi)個(ge)面(mian)刀(dao)粒(li)來(lai)做(zuo)(zuo)工(gong)(gong)(gong)(gong)(gong)(gong)啦,像銅材質(zhi)的(de)(de)(de)(de)就(jiu)(jiu)可以(yi)加(jia)(jia)(jia)工(gong)(gong)(gong)(gong)(gong)(gong)到3000次(ci)再換(huan)刀(dao)粒(li),鋁的(de)(de)(de)(de)材質(zhi)就(jiu)(jiu)可以(yi)加(jia)(jia)(jia)加(jia)(jia)(jia)工(gong)(gong)(gong)(gong)(gong)(gong)到5000次(ci)左右再換(huan)一(yi)片(pian)刀(dao)粒(li),從上面(mian)也(ye)(ye)可以(yi)看出(chu)(chu)不同材質(zhi)的(de)(de)(de)(de)H值(zhi)(zhi)直接決定著單面(mian)刀(dao)粒(li)的(de)(de)(de)(de)加(jia)(jia)(jia)工(gong)(gong)(gong)(gong)(gong)(gong)次(ci)數(shu),當然(ran)因(yin)為加(jia)(jia)(jia)工(gong)(gong)(gong)(gong)(gong)(gong)材質(zhi)和加(jia)(jia)(jia)工(gong)(gong)(gong)(gong)(gong)(gong)尺寸的(de)(de)(de)(de)不同,能(neng)加(jia)(jia)(jia)工(gong)(gong)(gong)(gong)(gong)(gong)的(de)(de)(de)(de)也(ye)(ye)就(jiu)(jiu)有(you)(you)所不同,所以(yi)我(wo)們在(zai)使用數(shu)控(kong)車床做(zuo)(zuo)加(jia)(jia)(jia)工(gong)(gong)(gong)(gong)(gong)(gong)時(shi)一(yi)定要(yao)留意(yi)我(wo)們的(de)(de)(de)(de)刀(dao)粒(li)的(de)(de)(de)(de){zd0}加(jia)(jia)(jia)工(gong)(gong)(gong)(gong)(gong)(gong)值(zhi)(zhi)。
當(dang)(dang)我們大批量加(jia)(jia)工(gong)一(yi)些數(shu)控車床件時,我們的(de)(de)可以參考之(zhi)前記錄(lu)的(de)(de)加(jia)(jia)工(gong){zd0}值(zhi)來(lai)(lai)判斷是否(fou)有不良品(pin)的(de)(de)產(chan)生,當(dang)(dang)出(chu)現不良品(pin)時,我們就加(jia)(jia)它這次(ci)的(de)(de)加(jia)(jia)工(gong){zd0}值(zhi)減去10設(she)為一(yi)片刀粒(li)的(de)(de){zd0}加(jia)(jia)工(gong)值(zhi),也就是設(she)置(zhi)數(shu)控在這個(ge){zd0}加(jia)(jia)工(gong)值(zhi)范圍內去加(jia)(jia)工(gong),加(jia)(jia)工(gong)出(chu)來(lai)(lai)的(de)(de)產(chan)品(pin)基(ji)本都(dou)會是合(he)格的(de)(de)。當(dang)(dang)達到{zd0}加(jia)(jia)工(gong)值(zhi)時,可以設(she)置(zhi)手動或者(zhe)自動更(geng)換一(yi)面(mian)刀粒(li)進行下一(yi)次(ci)的(de)(de)批量加(jia)(jia)工(gong)。
以上就是廣東(dong)數控車床(chuang)廠家為你總結整理的數控車床在加工時刀粒為會影響加工件品質和應對的處理方式。同時鴻軒數控也希望大家在使用數控車床的時候可以用得更省心。 //taomeizhuang.cn