根據數控車床的工作原理,我們可以了解到,數控車床的滾珠絲杠是由伺服電機驅動進行控制,來完成定位的。伺服系統驅動直接決定滾珠絲杠的傳動誤差,因而對車床定位精度有較大的影響。
眾所(suo)周知,數控(kong)(kong)車床(chuang)(chuang)是(shi)配備有(you)CNC數控(kong)(kong)系(xi)統、伺服操控(kong)(kong)系(xi)統等操控(kong)(kong)設備和高精度進給系(xi)統、刀庫等執(zhi)行機構的(de)一(yi)款新式加(jia)(jia)(jia)工(gong)(gong)(gong)(gong)設備。從加(jia)(jia)(jia)工(gong)(gong)(gong)(gong)形(xing)式上來說(shuo),它和迄今為(wei)止一(yi)種加(jia)(jia)(jia)工(gong)(gong)(gong)(gong)機床(chuang)(chuang)都不太相同(tong)。抽象的(de)講,數控(kong)(kong)車床(chuang)(chuang)是(shi)集(ji)(ji)主動化加(jia)(jia)(jia)工(gong)(gong)(gong)(gong)和復合集(ji)(ji)中化加(jia)(jia)(jia)工(gong)(gong)(gong)(gong)為(wei)一(yi)體(ti)的(de)高精、加(jia)(jia)(jia)工(gong)(gong)(gong)(gong)設備。不過,影響(xiang)工(gong)(gong)(gong)(gong)件終究加(jia)(jia)(jia)工(gong)(gong)(gong)(gong)精度和加(jia)(jia)(jia)工(gong)(gong)(gong)(gong)功(gong)率(lv)的(de)要素(su)有(you)許多。本文為(wei)您(nin)簡略介紹一(yi)下(xia),數控(kong)(kong)車床(chuang)(chuang)工(gong)(gong)(gong)(gong)件加(jia)(jia)(jia)工(gong)(gong)(gong)(gong)規范差(cha)錯(cuo)的(de)原因(yin),希望(wang)對(dui)我們有(you)用。
形成工件加工規(gui)范差(cha)錯的主要原因:我(wo)們知道,數(shu)控(kong)車床是(shi)由操(cao)(cao)控(kong)系統、伺(si)服驅動設備(bei)(bei)(bei)、伺(si)服電機(ji)、機(ji)械進給設備(bei)(bei)(bei)、作業臺部分、反(fan)(fan)響(xiang)(xiang)(xiang)測(ce)量設備(bei)(bei)(bei)等組(zu)成。工件加工時,通過(guo)CNC數(shu)控(kong)系統的數(shu)字(zi)運(yun)算(suan)后向伺(si)服驅動設備(bei)(bei)(bei)宣布操(cao)(cao)控(kong)信號(hao),驅動伺(si)服電機(ji)轉(zhuan)動,再經機(ji)械進給設備(bei)(bei)(bei)遞(di)給作業臺,使(shi)工件與(yu)刀具(ju)之間發生相(xiang)對運(yun)動,一(yi)起方(fang)位檢測(ce)反(fan)(fan)響(xiang)(xiang)(xiang)設備(bei)(bei)(bei)將工件與(yu)刀具(ju)之間的實踐相(xiang)對移動量轉(zhuan)變成電信號(hao)反(fan)(fan)響(xiang)(xiang)(xiang)給CNC數(shu)控(kong)設備(bei)(bei)(bei),數(shu)控(kong)設備(bei)(bei)(bei)將指(zhi)令轉(zhuan)位量與(yu)反(fan)(fan)響(xiang)(xiang)(xiang)的實踐轉(zhuan)位量進行比較,然后加工出契合加工程序設計要求的工件。
不過(guo),在數控車床(chuang)實踐(jian)加工中卻常常出(chu)現(xian)工件(jian)與刀(dao)(dao)具(ju)之間并未(wei)徹底依照指(zhi)令值進行相對(dui)移動,形成加工零件(jian)規范(fan)與設計不符。然后出(chu)現(xian)加工規范(fan)差(cha)錯現(xian)象的(de)發(fa)生。一般(ban)形成這類毛病(bing)的(de)原(yuan)因(yin)主(zhu)要(yao)(yao)有:伺(si)服電機的(de)實踐(jian)轉位值與指(zhi)令轉位值相符,但工件(jian)與刀(dao)(dao)具(ju)的(de)實踐(jian)相對(dui)移動未(wei)達(da)到要(yao)(yao)求;伺(si)服電機的(de)實踐(jian)轉位值與指(zhi)令轉位值不符;機床(chuang)傳(chuan)動系(xi)統回零方位差(cha)錯;外界攪擾或脈沖丟掉以及機械毛病(bing)導致等幾個原(yuan)因(yin)。
我國(guo)的(de)(de)數(shu)控(kong)(kong)(kong)機床(chuang)(chuang)不管從產品(pin)品(pin)種、技(ji)能(neng)(neng)水平、質量和產量上(shang)都取(qu)得了很大的(de)(de)開展,其間小型數(shu)控(kong)(kong)(kong)車床(chuang)(chuang)在一些關鍵(jian)技(ji)能(neng)(neng)方(fang)面(mian)也取(qu)得了重(zhong)大突破。小型數(shu)控(kong)(kong)(kong)車床(chuang)(chuang)在加工(gong)精(jing)度、主動(dong)化程度、出產功率、勞動(dong)強(qiang)度等諸方(fang)面(mian)都有一般機床(chuang)(chuang)無法比較的(de)(de)優勢。近年(nian)來(lai),我國(guo)機床(chuang)(chuang)制(zhi)作(zuo)職業(ye)(ye)受益于國(guo)家(jia)復興配備制(zhi)作(zuo)業(ye)(ye)的(de)(de)大環境有了長足進展,這其間當今機床(chuang)(chuang)制(zhi)作(zuo)技(ji)能(neng)(neng)水平的(de)(de)數(shu)控(kong)(kong)(kong)機床(chuang)(chuang)工(gong)業(ye)(ye)更勝一籌。
從(cong)我(wo)(wo)國(guo)數控機(ji)(ji)床(chuang)(chuang)工業格(ge)式(shi)(shi)來(lai)(lai)看,我(wo)(wo)國(guo)數控機(ji)(ji)床(chuang)(chuang)開(kai)展(zhan)的地域性(xing)特(te)色十分顯(xian)著。地域性(xing)的顯(xian)著也(ye)反響了我(wo)(wo)國(guo)數控機(ji)(ji)床(chuang)(chuang)開(kai)展(zhan)的不均衡(heng)。如(ru)我(wo)(wo)國(guo)一(yi)些(xie)老工業出產基地,數控機(ji)(ji)床(chuang)(chuang)開(kai)展(zhan)速度相對開(kai)展(zhan)仍是(shi)很緩(huan)慢的。希望有了技能和政策的支撐,我(wo)(wo)國(guo)數控機(ji)(ji)床(chuang)(chuang)立異能力越(yue)(yue)來(lai)(lai)越(yue)(yue)強(qiang),企業本身開(kai)展(zhan)越(yue)(yue)來(lai)(lai)越(yue)(yue)好。我(wo)(wo)國(guo)數控機(ji)(ji)床(chuang)(chuang)目前的工業格(ge)式(shi)(shi)特(te)色十分顯(xian)著。在(zai)
目前,我國小型數控車床企業應該把加速結構調整作為往后長期的戰略重點,進一步以科技立異為抓手,加速推進結構調整步伐,努力完結從重視規劃、速度向重視質量、效益方面轉變,加速淘汰低檔的資源性、高能耗產品,全力進步產品的附加值,然后進步小型數控車床職業企業的全體開展水平。 //taomeizhuang.cn/
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