正工數控作為專注的數控車床廠家(jia)把數控車床的組成結構用圖示的方式展示給大家,讓大家更直觀的去了解數控車床。
輸入單(dan)(dan)元包(bao)括鍵盤和(he)接口用于輸入和(he)編輯(ji)程序.設定(ding)參(can)數,目前大多采用觸摸(mo)式(shi)鍵盤,一(yi)般要求可靠,美觀,手感好,Z好防(fang)水,防(fang)油。顯示(shi)單(dan)(dan)元有CRT(陰極(ji)射(she)線管(guan))LCD(液晶顯示(shi)器(qi))LED(液晶數碼(ma)顯示(shi)器(qi))等,又(you)分為單(dan)(dan)色,彩色兩種。
閉環系統測(ce)量反(fan)(fan)饋元(yuan)(yuan)件種類很多,用于線性位移測(ce)量的(de)(de)有光(guang)柵尺(chi).感應(ying)同(tong)步(bu)器(qi).磁柵尺(chi)等;用于轉角測(ce)量的(de)(de)有圓光(guang)柵.脈沖編(bian)碼器(qi).旋轉變壓器(qi)等,還(huan)有增(zeng)量式(shi)(shi)和式(shi)(shi)之分(fen),數控(kong)車床廠(chang)家機床多采用增(zeng)量式(shi)(shi)編(bian)碼器(qi)或(huo)光(guang)柵。早期(qi)的(de)(de)測(ce)量系統均反(fan)(fan)饋到控(kong)制單(dan)元(yuan)(yuan),現在控(kong)制單(dan)元(yuan)(yuan)與(yu)伺服(fu)之間(jian)有些采用了通訊有的(de)(de)只反(fan)(fan)饋到伺服(fu)單(dan)元(yuan)(yuan)。
數控裝置(zhi)的(de)執行元(yuan)件(jian)多(duo)采用(yong)伺服(fu)電(dian)(dian)(dian)機(ji)(ji)(ji)(ji),伺服(fu)電(dian)(dian)(dian)機(ji)(ji)(ji)(ji)有步進電(dian)(dian)(dian)機(ji)(ji)(ji)(ji).直流(liu)(liu)(liu)伺服(fu)電(dian)(dian)(dian)機(ji)(ji)(ji)(ji)和交流(liu)(liu)(liu)伺服(fu)電(dian)(dian)(dian)機(ji)(ji)(ji)(ji)等種類。它們(men)都用(yong)其特定的(de)驅動單元(yuan)(伺服(fu)單元(yuan))驅動控制。早(zao)期的(de)數控系(xi)統多(duo)采用(yong)直流(liu)(liu)(liu)伺服(fu)電(dian)(dian)(dian)機(ji)(ji)(ji)(ji),用(yong)晶閘管(guan)或晶體管(guan)控制電(dian)(dian)(dian)機(ji)(ji)(ji)(ji)電(dian)(dian)(dian)樞電(dian)(dian)(dian)壓和激磁(ci)電(dian)(dian)(dian)壓(只有主軸才改變激磁(ci))改變電(dian)(dian)(dian)機(ji)(ji)(ji)(ji)轉速和轉矩。
現在多(duo)采(cai)用(yong)交(jiao)流(liu)伺(si)服電(dian)(dian)機(ji)(ji),通過(guo)改變施加在電(dian)(dian)機(ji)(ji)上不同頻率的電(dian)(dian)壓(實(shi)際上電(dian)(dian)壓也改變)控制(zhi)電(dian)(dian)機(ji)(ji)轉(zhuan)速(su),交(jiao)流(liu)伺(si)服電(dian)(dian)機(ji)(ji)由于沒(mei)有碳(tan)刷而(er)使電(dian)(dian)機(ji)(ji)結構簡單(dan)可(ke)靠,減少了維修費用(yong)。驅動電(dian)(dian)路(lu)采(cai)用(yong)晶體管脈寬調制(zhi)。而(er)指令電(dian)(dian)路(lu)又(you)有模(mo)擬式和數字式之分,數字式由于電(dian)(dian)路(lu)簡單(dan),運算(suan)速(su)度(du)快,控制(zhi)精度(du)高(gao)。又(you)沒(mei)有溫度(du)變化(hua)帶來的零點(dian)漂(piao)移(沒(mei)有運算(suan)放(fang)大器),越(yue)(yue)來越(yue)(yue)被廣泛采(cai)用(yong)。步進電(dian)(dian)機(ji)(ji)是脈沖控制(zhi)電(dian)(dian)機(ji)(ji),大多(duo)用(yong)于開(kai)環控制(zhi)系統(tong)。可(ke)以控制(zhi)主(zhu)軸伺(si)服電(dian)(dian)機(ji)(ji)的數控系統(tong),可(ke)以控制(zhi)主(zhu)軸的轉(zhuan)向.轉(zhuan)速(su)甚至位置(zhi)。
PLC接(jie)收來(lai)自機(ji)床(chuang)(chuang)和CNC的(de)信(xin)號(hao)(hao)(hao),來(lai)自機(ji)床(chuang)(chuang)的(de)信(xin)號(hao)(hao)(hao)如:按(an)扭.行程(cheng)(cheng)開關.自動(dong)開關.機(ji)床(chuang)(chuang)液壓.液位.氣壓.等(deng);來(lai)自CNC的(de)信(xin)號(hao)(hao)(hao)如:M.S.T代碼等(deng)。經過(guo)邏輯(ji)處理(PLC順(shun)序程(cheng)(cheng)序)再向機(ji)床(chuang)(chuang)和CNC發出控(kong)制信(xin)號(hao)(hao)(hao)。發往機(ji)床(chuang)(chuang)的(de)信(xin)號(hao)(hao)(hao)如:接(jie)通.斷開開關;(用于控(kong)制電(dian)機(ji).閥(fa).電(dian)磁鐵.離合器等(deng))各(ge)種指示燈等(deng)。發往CNC的(de)信(xin)號(hao)(hao)(hao)如:工作方式(shi).循環啟動(dong).進給(gei)保(bao)持(chi).緊(jin)急停止(zhi).進給(gei)和主軸倍率(lv)以(yi)及M.S.T的(de)應答信(xin)號(hao)(hao)(hao)等(deng)等(deng)。PLC的(de)采用大大簡(jian)化了機(ji)床(chuang)(chuang)電(dian)氣設計,減(jian)少了元.器件(jian),提(ti)高了電(dian)氣可靠性,同(tong)時也使(shi)連鎖.互鎖等(deng)保(bao)護功能大大加強。
有些PLC還可以控制伺服電機,但只能用于定位(如:刀庫轉位;圓工作臺分度定位等)。PLC又有內裝和外裝之分,現在大多數數控系統帶有內裝PLC,其優點是PLC機床CNC5與CNC之間信息量大、方便。有些系統需用外裝PLC。 //taomeizhuang.cn/